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Reprographics and Mail Services HeadcountA Case Study Published January 2004 A large silicon-valley technology firm with 12,000 associates at 10 campuses--all within 30 miles of one another--requires eight additional resources, namely (courier drivers), in order to transport mail and packages between locations. Conversely, an organization possessing a single campus with the same number of associates to support may not need drivers at all.The following grid depicts the total number of support staff, by service type, used by this company to produce and deliver print jobs, and to pick up, sort, and process inbound and interoffice mail and packages.
Productivity ECS uses various tools in order to assist clients in assessing staffing level benchmarks. These tools include productivity standards that examine mail and print automation, manual functions, and cycle times. First, ECS uses hourly production time estimates for "base functions" such as mail sorting and processing, print prep/production, and assembly. Next, ECS charts the clients productivity levels (output per hour) to establish a proficiency number, one being the lowest and five being the highest. This proficiency number, a highly useful performance measurement, can then be benchmarked against peer organizations within and across various markets and industries to determine competitiveness. Finally, ECS develops a staffing model, with production standards that the client can utilize across the entire organization to measure performance and chart production progress. Included below are production standards for two highly labor intensive processes; reprographics and mail services. Example A—Reprographics Production Standard Type: Automation Xerox Docutech 135 Production Standard = 135 cpm (copies per minute) This job requires one key operator working for 1.5 hours to prep, print, and assemble 79 sets (training manuals, market reports, etc,.) at 100 pages each. On average, a single reprographics key operator can produce between one and 1.5 million copies per month. To reach one million copies, 1,000 associates would only have to request 45 copies each every day for 22 days. Example B—Mail Services Production Standard Type: Manual Mail Sortation Production Standard = 20 lpm (letters per minute) This job requires one key operator working for one hour to manually sort letters into bins. (This does not include pre-delivery prep, band, and load.) Since the inbound mail sorting process is primarily an early morning activity, the same resource may also handle other functions such as accountable mail logging, volume tracking, outbound processing, interoffice mail, and delivery. The following chart indicates how a single Mail Services resource could support a 1,000 (or more) headcount facility. Production Chart for Determining Staffing Model In 2002, the United States Postal Service handled in excess of 201 billion pieces of mail. According to recent studies, associates in mid-sized to large corporations workers receive an average of 9 pieces of mail. A 1000 headcount facility would receive 9000 pieces daily requiring approximately one support person per thousand pieces to sort, log and deliver mail.
** Total mail pieces delivered include inbound mail and accountable mail logged. In one hour a mail center resource can: |
Circulate to:
[ ] [ ] [ ] For more information Bernard Newman Biography Notes:Executive Consulting Services (ECS) is a leading benchmarking firm that produces market reports that include trends in corporate services and facilities management, comparative cost metrics (labor, cost per square foot), general administrative costs (mail & print production, records management, etc.), productivity analysis, comprehensive outsourcing vendor profiles, and insights on important industry topics. |
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